Materials Science

Frontiers of Mechanical and Industrial Engineering

Modern Manufacturing Systems
Trends and Developments

Editors: Rajiv Kumar Garg, PhD
Ravi Pratap Singh, PhD
Rajeev Trehan, PhD
Ramesh Singh, PhD

Modern Manufacturing Systems

Published. Available now.
Pub Date: December 2022
Hardback Price: see ordering info
Hard ISBN: 9781774910443
E-Book ISBN: 9781003284024
Pages: 524pp w/index
Binding Type: hardback / ebook
Series: Frontiers of Mechanical and Industrial Engineering
Notes: 11 color and 171 b/w illustrations

This new volume, Modern Manufacturing Systems: Trends and Developments, explores recent research on advanced technologies and methods in production engineering and its allied technologies, emphasizing effective overall process control and enhanced optimization. The authors include real-life case studies on advanced machining methods, traditional manufacturing technologies, advanced and composite materials, processing with hybrid manufacturing techniques, various joining processes and their applications, micro-structure analysis, and more.

The book is divided into parts that discuss studies on conventional manufacturing practices, that examine studies on advanced/matrix composite materials, that present case studies on welding/joining processes, and that highlight studies on advanced/hybrid machining solutions. The authors address the current competitive structure of industrial advancements along with advanced machining processes that are now well proven and commercialized for fruitful processing of technically advanced materials as compared to traditional machining solutions.

The chapters investigate methods of optimization under the given cutting conditions and with work material properties to attain the desired characteristics within the required ranges, which ultimately helps to provide quality products to end-customers. The evolutionary algorithms and their performance discussed and explained as well.

This volume will keep readers abreast of current and latest research and advances in the competitive area of core production engineering and its allied technologies.

CONTENTS:

Preface

PART I: STUDIES ON CONVENTIONAL MANUFACTURING PRACTICES
1. Removal of Stepped Feature in Multi-Stage Single Point Incremental Forming
Nikhil Bari, Vikas Sisodia, Shailendra Kumar, and Prashant K. Jain

2. Microwave Casting of Metallic Materials: A Review
Deepak Kumar Patel, Neeraj Kumar Bhoi, and Harpreet Singh

3. Cutting Force and Cutting Temperature Modelling in Milling of Super Alloys and Composites: A Review
Shailendra Chauhan, Rajeev Trehan, and Ravi Pratap Singh

4. To Improve Wear Resistance of Cast Iron Deposited by Detonation Sprayed Ni-Cr Coating
Yatan Nagpal, Pardeep Sharma, and Rohit Sharma

5. Effect of Magnetic Field Media on the Fluid Flow of Continuous Casting Mold with Application of Magnetic Field in X, Y, Z-Direction
Sunil Kumar Jatav, Krishna Kumar, Sandip Sarkar, S. K. Ajmani, and M. K. Banerjee

6. Experimental Evaluation of Mechanical and Metallurgical Properties of Grey Cast Iron
M. Vijay Kumar, B. S. Ajay Kumar, and Pranita Madalli

7. A Critical Review on Bainitic Structure after Shot Peening in High Silicon Spring Steel
Kuldeep Dwivedi, Rajan Kumar, and Ravi K. Dwivedi

8. Virtual Reality Applications in the Manufacturing Field
Mohd Javaid, Abid Haleem, Ravi Pratap Singh, and Rajiv Suman

9. A Survey on Responses and Optimization of Process Parameters in Milling: A Review
Ashutosh Kumar Gupta and Ravi Pratap Singh

PART II: STUDIES ON ADVANCED/MATRIX COMPOSITE MATERIALS
10. Microstructural Evaluation of Al Matrix Reinforced Al2O3-C/SiC/TiO2 Hybrid Metal Matrix Composite
Naseem Ahamad, Aas Mohammad, and Pallav Gupta

11. An Insight into Cyclic Oxidation Behavior of ZrB2 -20 Vol.%MoSi2 Based Ultra-High Temperature Ceramic Matrix Composite
Mainak Saha, Sourajit Pramanik, Rajdeep Banik, Pooja Maurya, Simrat Singh, S. Vandan Raj, D. Prem Madhur, Tanay Rudra Paul, Rahul Mitra, Manas Kumar Mondal, and Manab Mallik

12. Experimental Study of Aluminum Metal Matrix Composite Using Electro Discharge Machine: A Review
Sourav Majumdar, Neeraj Kumar Bhoi, and Harpreet Singh

13. Robust Comparison of Al/Mg Alloys Based Hybrid Metal Matrix Composites: A Review
Nikhilesh Singh, R. M. Belokar, and R. S. Walia

14. Investigation on Fiber-Reinforced Cementitious Composite Containing Waste Products
Harsh Yadav, Ankesh Kumar, Pawan Kumar, Maninder Singh, and Babita Saini

15. Analysis of Tribological Properties of Aluminum Metal Matrix Composite Fabricated by Stir Casting Method
Faim Khan, N. Yuvaraj, Lakshay Tyagi, Luckshaya Kem, and Ravi Butola

16. Impact Behavior of Glass and Carbon Fiber-Based Reinforced Polymer Composites
Mahendra Singh Tomar and Satnam Singh

PART III: CASE STUDIES ON WELDING/JOINING PROCESSES
17. Experimental Investigations on Effect of Tool Welding Speed on Microstructure and Tensile Properties of FSW Dissimilar Joints Reinforced with Sic Nano Particles
K. S. Anil Kumar, H. Rajneesh, and H. C. Madhu

18. Effect of Tool Pin Profile on Mechanical and Wear Properties of Friction Stir Welding of Dissimilar AA6061 and AA5052 Aluminum Alloys
Pradyumn K. Arya, Bhavesh Chaudhary, Neelesh Kumar Jain, and M. Jayaprakash

19. Taguchi-GRA Based Multi-Objective Optimization of Underwater Friction Stir Welding of AA6061–T6 Alloy
Kiran Wakchaurea and Ajaykumar Thakur

20. Improved Mechanical and Abrasive Wear Performance of AISI 304 Stainless Steel with IN625 Alloy TIG Weld Cladding
Neeraj Kamboj and Lalit Thakur

21. Influence of Welding Speed on the Metallurgical and Corrosion Performance of AISI 316 SS Welded Joints
Subodh Kumar, Bhuvnesh Bhardwaj, Varun Sharma, and Shailender Singh Bhadauria

22. Effect of Friction Welding Conditions on the Mechanical Properties of Welded Joints During Welding of Dissimilar Materials
Bhuvnesh Bhardwaj, Subodh Kumar, Varun Sharma, and Shailender Singh Bhadauria

23. Effect of Electrode Geometry in Resistance Spot Welding of Low Carbon Steel Sheets
Anand Kumar Mandal, Rakesh Kumar, Kapil Kumar Goyal, and R. S. Jadoun

PART IV: STUDIES ON ADVANCED/HYBRID MACHINING SOLUTIONS
24. Parametric Optimization of Electro Discharge Face Grinding: A Hybrid Machining Process
Akshat Srivastava Kulshrestha, Ashok Kumar Dargar, and Deepak Rajendra Unune

25. A Study on the Machining Behavior and Optimization of Process Parameter of AA5051 Using Electro Discharge Machine
Richa Mishra, Neeraj Kumar Bhoi, and Harpreet Singh

26. Disquisition of Impact of Key Electric Discharge Machining Input Parameters on Various Process Characteristics: A Review
Rahul Soni, Ravi Pratap Singh, and Dr. Shailendra Singh Bhadauria

27. Powder-Mixed Micro-Electrical Discharge Machining of Biodegradable AZ91D Magnesium Alloy: An Experimental Investigation
Santosh Kumar Yadav, Abhishek Singh, and Kishore Debnath

28. Assessing the Effect of Non-Electrical Process Parameters During the STED of Holes on Inconel 718 Alloy
Anuj Vats, Ramver, Akshay Dvivedi, and Pradeep Kumar

29. Study on Electric Discharge Machining of Al7075 T651 Alloy: An Experimental Investigation
Rahul Soni, Ravi Pratap Singh, and S. S. Bhadauria

30. Parametric Analysis and Numerical Investigation of Hot Abrasive Jet Micro-Machining Using Computational Fluid Dynamics
Subhadip Pradhan, Sourav Sanket Tripathy, Sushreesudha Sahu, Sudhansu Ranjan Das, and Debabrata Dhupal

31. Material Removal Rate Analysis for Economic Feasibility Study in Abrasive Jet Machining with Different Temperatures Using K-92 Ceramic
Subhadip Pradhan, Sushreesudha Sahu, Sourav Sanket Tripathy, Sudhansu Ranjan Das, and Debabrata Dhupal

32. A Review on the Effect of Process Parameters in Electro-Chemical Machining of Advanced Materials
Madhusudan Painuly, Ravi Pratap Singh, and Rajeev Trehan

Index


About the Authors / Editors:
Editors: Rajiv Kumar Garg, PhD
Professor (HAG), Industrial and Production Engineering Department, Dr. B. R. Ambedkar National Institute of Technology Jalandhar, India

Rajiv Kumar Garg, PhD, is Professor (HAG) in the Industrial and Production Engineering Department at Dr. B. R. Ambedkar National Institute of Technology Jalandhar, India. His areas of interest are nontraditional machining, supply chain management, industrial management, and systems dynamics. He has over 28 years of industry and teaching experience. He has guided 47 MTech and 13 PhD candidates for pursuing their PhD degree. He has over 138 publications in international and national journals and conference proceedings. Dr. Garg is a reviewer for several international journals, associate editor of the Global Journal of Flexible Systems Management, and chief editor of the International Journal of Machining and Machinability of Materials. Dr. Garg has organized four international conferences at NIT Jalandhar as chairman and convener.

Ravi Pratap Singh, PhD
Assistant Professor, Department of Industrial and Production Engineering, Dr. B. R. Ambedkar National Institute of Technology, Jalandhar, Punjab, India

Ravi Pratap Singh, PhD, is Assistant Professor in the Department of Industrial and Production Engineering at Dr. B. R. Ambedkar National Institute of Technology, Jalandhar, Punjab, India. Prior to this, he has also in served the Department of Technical Education, Uttar Pradesh, India, for about two years. He is a life member of the Indian Institution of Industrial Engineering, Mumbai, India, and Science and Engineering Institute, Los Angeles, USA. Dr. Singh is also a senior member of the Indian Society of Mechanical Engineers, Chennai, India. He has published more than 75 research articles and papers at national and international conferences. His broad areas of research include conventional and advanced manufacturing processes, modeling and optimization methods, empirical modelling of operational systems, advanced engineering materials, and micro-structure analysis. He is also a guest editor of the World Journal of Engineering and the International Journal of Six Sigma and Competitive Advantage.
Rajeev Trehan, PhD
Associate Professor and Head, Department in Industrial and Production Engineering, Dr. B. R. Ambedkar National Institute of Technology Jalandhar, India

Rajeev Trehan, PhD, is Associate Professor and Head of the Department in Industrial and Production Engineering at Dr. B. R. Ambedkar National Institute of Technology Jalandhar, India. His areas of interest are quality management, supply chain management, industrial management, and systems dynamics. He has over 28 years of industry and teaching experience. He has published his work in international and national journals and proceedings of international conferences to his credit. Dr. Trehan has organized several international conferences at NIT Jalandhar as chairman and convener.

Ramesh Singh, PhD
Senior Professor of Mechanical and Materials Engineering, University of Malaya, Kuala Lumpur, Malaysia

Ramesh Singh, PhD, is a Senior Professor of Mechanical and Materials Engineering at the University of Malaya, Kuala Lumpur, Malaysia, and a Fellow of the Academy of Sciences Malaysia. He has contributed significantly to the development and enhancement of engineering, science, and technology in Malaysia, particularly in the field of engineering education, advanced ceramics, composites, welding/joining and failure analysis. He is a fellow of five prominent professional societies. He is on the international editorial board of Ceramics International and an associate editor with International Journal of Applied Ceramic Technology; he is the founding editor of the International Journal of Mechanical and Materials Engineering; and he serves as an editorial board member of several prominent journals. He has over 350 scientific publications, including nearly 240 peer-reviewed research papers. He has filed numerous patents for his inventions and has received many accolades as a distinguished scholar. He has secured sizable research grants and has supervised many postgraduate students. He was a recipient of the prestigious IEM Young Engineer Award, the Malaysia Toray Science & Technology Award and won more than 90 awards both at international/national exhibitions for his research and inventions.




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